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ACE 5540 VS ZED SA500 Comparison

ACE 5540

ACE 5540

₹ 1.6 L - 2.1 LL*

ZED SA500

ZED SA500

₹ 0.55 L - 0.65 L

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ACE 5540

ACE 5540

1.6L

ZED SA500

ZED SA500

0.55L

Engine

Engine Make
Ashok Leyland
Electric Powered
Engine Model
H Series
Electric Powered
Engine Displacement
5660 cc
Not Applicable cc
Engine Power
100 HP
2 HP
Maximum Torque
400 Nm
12 Nm
Fuel Type
Diesel
Electric

Overall Dimension & Weight

Overall Length
9500 mm
950 mm
Overall Width
2500 mm
650 mm
Overall Height
3200 mm
1550 mm
Wheel Base
5000 mm
600 mm
Min Ground Clearance
300 mm
80 mm
Operating Weight
7800 kg
85 kg

Boom & Lifting

Crane Type
truck Mounted Crane
Portable Jib Crane
Boom Type
Telescopic
Fixed Telescopic Arm
Boom Length
30 m
2 m
Max Lifting Height
30 m
2.2 m
Max Working Radius
24 m
1.4 m

Rated Capacity

Max Lifting Capacity
15 t
0.5 t
Rated Load
15 t
0.5 t
Capacity at Min Radius
5 t @ 3
0.5 t @ 0.8 m
Capacity at Max Radius
2.5 t @ 24 m
0.15 t @ 1.8 m

Hydraulic System

Pump Type
Axial Piston Pump
Not Applicable
Main Pump Capacity
63 Lpm
Not Applicable Lpm
Max Hydraulic Flow
180 Lpm
Not Applicable Lpm
System Pressure
250 bar
Not Applicable bar

Service Capacities

Engine Oil
15 L
Not Applicable L
Rear Axle Oil
10 L
Not Applicable L
Transmission Oil
12 L
0.5 L
Hydraulic System
220 L
Not Applicable L
Fuel Tank
150 L
Not Applicable L
Cooling System
22 L
Not Applicable L

Steering & Brakes

Steering Type
Power Steering
Manual Rotation Base
Turning Radius
8.5 m
0.8 m
Service Brake Type
Air Brake
Electromagnetic Brake
Parking Brake Type
Mechanical
Mechanical Lock

Tyres

Tyre Size
10.00 × 20 – 16 PR
6 inch PU Castor Wheels
No. of Tyres
6
4

Electrical & General

Battery
24V / 120Ah
220
Alternator Output
90 A
NA A
Max Travel Speed
60 km/h
1 km/h

ACE 5540

like

Pros

  • Good performance for daily use
  • Cost-effective
  • Reliable build

ZED SA500

like

Pros

  • Relatively low cost (~₹35k‑₹65k) compared with powered cranes and forklifts, making it a good entry‑level lifting tool.
  • Easy to move and position inside workshops or small yards, with a light operating weight (~80 kg).
  • Adjustable boom positions allow capacity variation (e.g., ~500 kg at first position, lower at other positions).